kawasaki kz650 cafe racer

This 1977 Kawasaki KZ650 started life as a tired and neglected classic, but became the perfect platform for a full custom café racer build. The project combines traditional garage fabrication with modern upgrades, including frame modifications, custom bodywork, Yamaha R6 forks, upgraded suspension, custom exhaust, modern electrics and custom paint.

Follow the Kawasaki KZ650 build from the initial teardown through fabrication, modification and finishing, with individual episodes documenting the work along the way. Explore the complete project, see how each part of the bike came together, and watch the full transformation in our time-lapse build.

The 1977 Kawasaki KZ650 Build

1977 Kawasaki KZ650 Cafe Racer | Restomod Custom Motorcycle Build

A 1977 Kawasaki KZ650 Cafe Racer project transformed into a custom restomod motorcycle, with upgraded suspension, modern electrics, custom...

977 Kawasaki KZ650 Cafe Racer | Stripping Down the Bike

The 1977 Kawasaki KZ650 Cafe Racer build gets underway as we strip down the bike, remove parts for sale and start making some big decisions about...

Kawasaki KZ650 Rear Frame Chop & Seat

The 1977 Kawasaki KZ650 Cafe Racer gets a major rear-end transformation as we reposition the rear shocks and chop the frame to create a cleaner,...

Kawasaki KZ650 Custom Exhaust & Paint Prep

The 1977 Kawasaki KZ650 Cafe Racer moves into the next stage of the build as we look at ideas for a custom exhaust system and prepare the fuel tank...

Yamaha R6 Fork Swap on a Kawasaki KZ650

The 1977 Kawasaki KZ650 Cafe Racer gets a Yamaha R6 front-end upgrade as we remove the original forks and begin fitting the R6 forks to the...

Making A Custom Motorcycle Exhaust

The 1977 Kawasaki KZ650 Cafe Racer gets a closer look at its exhaust system as we remove the original headers, test fit custom tail pipes and...

Kawasaki KZ650 Custom Candy Paint Fuel Tank

The 1977 Kawasaki KZ650 Cafe Racer gets its custom paint job as we prepare the fuel tank, side panels and tail piece for a candy teal finish over a...

Kawasaki KZ650 Custom LED Tail Light

The 1977 Kawasaki KZ650 Cafe Racer gets a custom rear LED tail light as the build continues, along with new rear shocks, exhaust modifications,...

Custom Cafe Racer Seat Pan | Kawasaki KZ650

The 1977 Kawasaki KZ650 Cafe Racer gets a completely custom seat pan, fabricated from sheet metal to fit the shortened rear frame and original...

Fork Swap | Installing Yamaha R6 Forks on a Kawasaki KZ650

The Yamaha R6 fork swap on the 1977 Kawasaki KZ650 finally comes together as we install the correct conversion bearings and fit the 2003 Yamaha...

Engine Painting & Detailing

The 1977 Kawasaki KZ650 Cafe Racer engine gets a fresh finish as we remove the carburetors, clean the engine and carefully mask it before applying...

Motorcycle Electrics | Fuse Panel & Switches

The 1977 Kawasaki KZ650 Cafe Racer gets an electrical upgrade as we replace the original fuse setup, look at the regulator-rectifier and fit new...

Kawasaki KZ650 | Rear Wheel Bearings & Brake Drum Restoration

The 1977 Kawasaki KZ650 Cafe Racer gets attention at the rear end as we remove the rear wheel, inspect the wheel bearings and brake drum, and...

Kawasaki KZ650 Frame Painting | LED Running Light

The 1977 Kawasaki KZ650 Cafe Racer frame gets prepared and painted as the build moves into the finishing stages, while we also experiment with...

Fitting Rear Wheel, New Bearing, Brake Shoes, Chain and Shocks

The 1977 Kawasaki KZ650 Cafe Racer rear end gets rebuilt as we refit the rear wheel, brake drum, new wheel bearings, rear sprocket, chain and new...

Kawasaki KZ650 Pod Filters & Custom Foot Pegs | Cafe Racer

The 1977 Kawasaki KZ650 Cafe Racer gets pod air filters and custom billet aluminum foot pegs as we continue refining the bike's performance,...

Cafe Racer Custom Exhaust Without Welding

The 1977 Kawasaki KZ650 Cafe Racer gets a completely custom exhaust system built without welding, using a combination of adapters, joining pieces...

Custom LED Rear Light & Exhaust | Cafe Racer

The 1977 Kawasaki KZ650 Cafe Racer gets its custom LED rear light and exhaust fitted as the build moves into the final stages, alongside the...

Kawasaki KZ650 Regulator Rectifier & Electrical Rewiring

The 1977 Kawasaki KZ650 Cafe Racer gets a major electrical update as we fit a combined regulator-rectifier, rework the wiring and simplify the...

Cafe Racer GPS Speedometer Installation

The 1977 Kawasaki KZ650 Cafe Racer gets a modern GPS speedometer as we work on the final details of the bike, including the custom candy paint and...

Kawasaki KZ650 Clutch & Throttle Cables | Fitting & Adjustment

The 1977 Kawasaki KZ650 Cafe Racer gets its clutch and throttle cables fitted and adjusted, with careful attention to cable routing and smooth...

Custom Seat & LED Rear Light | Cafe Racer

The 1977 Kawasaki KZ650 Cafe Racer gets its custom seat and tail piece fitted to the modified rear frame, along with a completely custom LED rear...

Kawasaki KZ650 Custom Seat & Tail Mount | Cafe Racer

The 1977 Kawasaki KZ650 Cafe Racer gets a simpler custom seat mounting solution as we modify the original tail piece and work out a practical...

Modern LED Headlight Installation - Cafe Racer

The 1977 Kawasaki KZ650 Cafe Racer gets a modern LED headlight fitted, along with a USB power outlet for the GPS speedometer and changes to the...

GPS Speedometer, USB & Brake Light Wiring

The 1977 Kawasaki KZ650 Cafe Racer gets its GPS speedometer and USB power supply wired in, along with the brake light and a waterproof connector...

Kawasaki KZ650 Fuel Petcock Overhaul | Cafe Racer

The 1977 Kawasaki KZ650 Cafe Racer gets a fuel petcock overhaul after the fuel tap becomes blocked by old fuel residue from years of sitting in the...

Axel Joost Elektronikbox Version B Installation

The 1977 Kawasaki KZ650 Cafe Racer gets a major electrical overhaul as we remove the original wiring loom and install an Axel Joost Elektronikbox...

Kawasaki KZ650 First Start Attempt & Electrical Rebuild

The 1977 Kawasaki KZ650 Cafe Racer reaches its first startup attempt after the rebuild, but electrical problems quickly send the project in a...

1977 Kawasaki KZ650 Cafe Racer

Follow the transformation of a 1977 Kawasaki KZ650 from a tired, rusty classic into a fully restored custom café racer in this complete...